Category: ABB

The IRB 5710 is faster, tougher and more precise, bringing longer uptime, higher productivity and better performance to the automotive and general industry.

ABB expands its large-format robot portfolio with the introduction of the IRB 5710. which offers faster performance, higher accuracy and better performance than any other competitive robot in its class.

The IRB 5710 offers faster performance, higher accuracy, more mounting options and advanced casting protection than other robots in its class.

The IRB 5710 is available in four models with payloads ranging from 70 kg to 110 kg and reach distances ranging from 2.3 meters to 2.7 meters.

The IRB 5710 is ideally suited for material handling, machine assistance and high-precision assembly applications in electric vehicles (EVs), automotive and general industry.

For EVs, the robot can handle a range of tasks including pick and place of EV battery modules, high precision assembly and parts handling.

In general industry, robots can be used for a variety of tasks in die www.ge-drive.com casting, material removal, cleaning, painting and general high precision applications.

Productivity

With the robot’s rugged mechanical design and motion control from the OmniCore controller V250XT, the IRB 5710 increases speed and accuracy, helping to improve productivity.

The IRB 5710 is faster than comparable robots and up to 25% faster than ABB’s large robots.

ABB’s larger robots (IRB 6700 and IRB 6620) are 25% faster, producing more product in less time.

With superior positional repeatability, path accuracy and path speed, the IRB 5710 is more precise than other robots, enabling the highest level of manufacturing quality.

LeanID integrated threading package increases uptime ABB’s unique LeanID integrated threading package integrates cabling within the robot body.

This reduces problems with swinging cables that can cause wear and tear, thus reducing downtime and maintenance costs.

LeanID can be more easily programmed and simulated in RobotStudio with predictable cable movement.

Flexible Production Layout

The IRB 5710 is available in a variety of mounting options, including floor, tilt, inverted, and semi-shelf, to maximize flexibility in production layout design.

The IRB 5710 offers more mounting options than any other robot.

Casting Protection

The robot also includes superior harsh environment protection, Foundry Plus, additional sealing protection against high levels of radiant or contact heat that

Ensuring higher availability, fewer failures and longer equipment life.

Optional protection devices protect the IRB 5710 from the harshest foundry environments.

Key Benefits

– TrueMove and QuickMove software for best-in-class motion control, shorter cycle times and improved path accuracy.

– Faster speeds and shorter cycle times – faster than other robots and up to 25% faster than the IRB 6620 and IRB 6700.

– LeanID Integrated DressPack reduces cable wear and extends maintenance intervals.

– Rugged structural design extends uptime.

– Multiple mounting options allow for flexible production layouts.

– Operates in harsh environments – Foundry Plus protection available.

Primary Applications

– Electric vehicle battery module pickup, placement and high-precision assembly.

– Automotive primary component material handling and machine operations.

– General industrial material handling, machine handling, die casting and general high precision applications.

Additional applications for process applications such as welding, cutting or dispensing will be released in 2023.

AC500 V3

Extension of the existing AC500 family

Our four new AC500 V3 CPUs extend the existing AC500 V2 CPU family.The V3 CPUs utilize state-of-the-art technology to enhance connectivity, performance and speed, and extend the memory of the AC500 series. For convenience, the new CPUs are compatible with the existing AC500 series.

This means that whether you are looking for new applications to meet new needs such as network security requirements or cloud connectivity, or simply want to leverage and protect your existing

AC500 investment by switching to new advanced technology, the AC500 V3 has you covered.

AC500 V3 New features and higher performance

The flexibility, scalability and footprint www.ge-drive.com of AC500 V2 have been passed on to the new CPU range.

Therefore, AC500 continues to be the perfect fit for various applications or will be the natural  successor when you need to introduce new features to existing applications or extend machines and applications to reach for the cloud.

The new V3 features provide even more flexibility and freedom when it comes to connectivity and functions supplied onboard without the need of additional devices as couplers or switches. AC500 V3 is ready for the requirements of IoT and digitalization and secure cloud connectivity via new protocols and functions.

Built-in performance

• Faster CPUs with more powerful processors

• More CPU memory allocated freely

• Modern, state-of-the-art components

Cyber security

• Digitally signed firmware updates protected by

hardware security chip

• Secure communication protocols: HTTPS, FTPS, OPC UA, MQTT

• Encrypted communication with engineering system ABB AbilityTM Automation Builder and boot application State-of-the-art features

• OPC UA for easy connectivity to SCADA systems or operator panels

• MQTT for lightweight cloud messaging

• Onboard HTML5 web server technology

Built-in communication

• Two Ethernet interfaces for use as switches or  independent ports

• Onboard Ethernet protocol as Ethernet IP

• CANopen master interface, CAN2A/2B, J1939

• KNX and BACnet

• OPC UA server, OPC DA alarm and event

• IEC 61850

• IEC 60870-5-104 Telecontrol

Reuse & compatibility

• Reuse with AC500 platform:- S500/S500-eCo I/O modules – Communication modules

• Project conversion and code re-use

Improved engineering and debugging

• Professional version control with subversion

• Application project management

• Object-oriented programming

• Optimized IEC 61131-3 editors

• Offline simulation capabilities

The OEM machine manufacturing market places high demands on modern DC-drives. With its compact dimensions and robust technology, the DCS550 is an ideal drive solution for this market – both in new installations or as a replacement for older analog devices.

Integrated “winder”, high-performance field supply and various interfaces provide machine manufacturers with a maximum of flexibility in terms of machine integration.

In the DCS550, the extremely user friendly operational concept of the DCS400 has been www.ge-drive.com consistently refined and optimized based on practical experience.

DCS550 – The highlights

− Compact dimensions

For installations with limited space

− Integrated high performance three phase field exciter up to 35 A

Fits all available motors without additional installations

− “Winder” with commissioning assistant

For easy and fast adaption to applications

− Different Fieldbus interfaces (incl. EtherCAT, Profinet…)

For easy integration into automation

− Additional PID-controller

For overriding control functions (e. g. pressure- or level control)

− Adaptive programming with Drive AP, ABB’s graphical PC-tool

For easy implementation of additional functions

− Various start-up assistants and auto-tune functions

For fast commissioning

− Large control panel

For straight forward and self-explanatory operation

− Rugged design

For rough environments, high reliability

− Worldwide service

Local service in more than 60 countries

DCS550 – Extensive applications

− Extruders

− Sugar centrifuges

− Wire drawing machines

− Coating lines

− Printing machines

− Presses

− Tools machines main drives

− Food processing machines

− Woodworking (wooden products and MDF industry)

− Retrofit of analog DC-technology

Modern DC-drives – More up-to-date than ever Today, DC-drive technology is more up-to-date than ever. Their attractive cost-performance ratio and functional advantages such as high torque at low speed, light weight and low power loss turn DC-drives into the preferred solution for many applications. As far as innovation is concerned ABB’s DCdrives match the same high standards as ABB’s AC-drives.

Easy upgrade of installed older converters

The machines are frequently still in very good condition but spare parts and know-how for the installed power electronics are no longer available.

With the DCS550, existing machines can be kept in operation by replacing the old drive.

Short downtimes and low costs for the retrofit are additional advantages of an upgrade of existing machinery.

.Engineered to meet the latest industry standards, the new Carlon® Blue™ fan-rated ceiling boxes from ABB Installation Products help protect and power residential and light commercial installations

.Supports growing demand for energy-efficient ceiling fans in home improvements and new construction

.Sustainably produced in Tennessee, extensively tested and backed by an Environmental Product Declaration, Carlon® Blue™ non-metallic electrical boxes are trusted by contractors and homeowners

More than 70% of American households have at least one ceiling fan, and nearly a quarter use four or more. Increasing demand for energy-efficient ceiling fans with integrated technology and smart features is spurring the need for properly rated support. The new Carlon® Blue™ fan-rated ceiling boxes from ABB Installation Products are engineered for easy installation and to safely support a fan’s weight, vibration and movement, in compliance with the latest National Electric Code (NEC) outlet box requirements for ceiling-suspended fans.

Improperly installed ceiling fans lead to an estimated 20.000 injuries annually in the United States. To help improve home safety, the 2020 NEC requires ceiling outlet boxes in homes, including rooms where ceiling fans may be installed now or later, to either be listed for the sole support of ceiling-suspended fans or provide access to structural framing capable of supporting a ceiling fan bracket. ABB’s Carlon Blue ceiling boxes www.ge-drive.com are rated for a 50-pound light fixture and 35-pound ceiling fan, with vibration-resistant screws through reinforced metal brackets that provide greater strength than plastic alone.

“Ceiling fans are used year-round in millions of homes and are often an overlooked safety risk. Our new Carlon Blue fan-rated ceiling boxes address the needs of contractors and homeowners for a safe, smart and sustainable solution,” said Jack Bellissimo, Senior Vice President, Product Management, Marketing & Strategy, ABB Installation Products. “Authentic Carlon boxes in our distinctive blue color are responsibly produced in Tennessee and meet the 2020 NEC code to perform safely and reliably.”

Commitment to safety and circularity

ABB’s Carlon Blue fan-rated ceiling boxes conform to UL 514C and meet NEC 314.27 (C) requirements for use in habitable and non-habitable rooms. Designed for new construction, the 4-inch diameter round boxes are available with an L-bracket for secure fan mounting or an adjustable bar hanger to position between ceiling joists. These boxes are available with or without a grounding screw.

Made in Portland, Tennessee, Carlon® Blue™ non-metallic boxes are produced using repurposed material from injection molding processes, diverting nearly 110 metric tons of waste from landfills each year. Covered by a third-party verified Environmental Product Declaration (EPD), consumers can make informed decisions about the energy usage, resource consumption and emissions used to manufacture Carlon products installed in their homes.

Building on its long history of pioneering in electrification, ABB Installation Products creates solutions to safely connect and protect electrical systems that power businesses, cities, homes and transportation. With more than 200.000 products under 38 premium brand names, ABB Installation Products, formerly Thomas & Betts, solutions are found wherever electricity is used around the world and in space.

ABB is a technology leader in electrification and automation, enabling a more sustainable and resource-efficient future. The company’s solutions connect engineering know-how and software to optimize how things are manufactured, moved, powered and operated. Building on over 140 years of excellence, ABB’s more than 105.000 employees are committed to driving innovations that accelerate industrial transformation.

Harnessflex Interconnect™ System

A Multi-Sleeve Adaptor for the fastening of Harnessflex fittings and connector interfaces to braiding, sleeving, heat-shrink, self-close wrap and other common forms of cable protection.

Harnesflex Interconnect™ System (Multi-Sleeve Adaptor), allows free rotation of braid and sleeving relative to backshell or fitting, reducing strain, intrusion and impact damage – all of which can lead to electrical faults and vehicle failure.

The Multi-Sleeve Adaptor (MSA/MSAR) is compatible with Harnessflex hinged fittings and connector interfaces.

Features & benefits:

Easily secured with Ty-Rap® cable ties or Harnessflex Multi-Function clips

Hold cable bundles inside conduit

Smooth cable entry and bore

Easy assembly

External hinged connector interfaces – tough and durable protection for OEM connectors against high pressure wash-down, excessive cable strain and abrasion

Connect seamlessly with Multi-Sleeve Adaptor

Internal conduit backstop provide insertion guide ensuring system integrity and high pull off strength

Hold cable bundles inside slit conduit and www.ge-drive.com reduce risk of cables protruding out

Reduce vibration risk by minimising impact of cable on conduit inner wall

ABB creates universally compatible multi-sleeve adaptor to help protect wiring in heavy-duty vehicles

OEM-agnostic Harnessflex® Interconnect system from ABB Installation Products works with common types of cable protection

Improves heavy-duty vehicle cable protection with unilaterally effective cable-to-connector stability

Addresses critical connection challenges across global heavy-duty EV market and transport sector

Imagine a heavy-duty vehicle or electric vehicle (EV) grinding to a halt – not due to a battery issue, but because of a faulty electrical connection. Heavy-duty vehicles endure constant vibration, impact and strain, which can compromise vehicle safety and lead to costly downtime. ABB Installation Products addresses these challenges with the first-of-its-kind Harnessflex® Interconnect system. This is a multi-sleeve adaptor designed for universal compatibility across common types of cable protection and Harnessflex® fittings and connector interfaces, simplifying and strengthening cable-to-connector stability essential to the reliable operation of heavy-duty vehicles.

The rise of heavy-duty EVs and shifting regulatory requirements necessitates robust electrical systems capable of handling higher voltages and operating temperatures, as well as protecting vital connections from demanding conditions and harsh operating environments. To secure electrical connections in heavy-duty vehicles, harnessmakers use a variety of cable protection solutions such as braids, sleeves, wraps, jackets, heat shields and conduits. Previously, these forms of cable protection have often been used with critical wiring into connectors left exposed due to no backshell compatibility.

Harnessmakers can now seamlessly integrate the OEM-agnostic Harnessflex Interconnect system with their choice of cable protection methods, helping ensure critical connections are shielded from elements such as dirt, oil, high-pressure washdowns, corrosive chemicals and more. As a reusable system, the Harnessflex multi-sleeve adaptor is a more sustainable solution than plastic tape, shrink wrap and other items commonly used to secure cables at critical electrical junctions.

“Vehicle makers face capacity constraints as they work to meet tighter industry standards. ABB is creating solutions to help streamline installation, optimize cable protection and significantly improve the overall reliability of heavy-duty vehicles,” said Andrea Castella, EVP and General Manager, ABB Installation Products for Europe, Asia Pacific, Middle East and Africa. “ABB’s Harnessflex Interconnect system expands our electrification solutions across a broad range of high-use transportation and heavy-duty applications.”