Category: Emerson

Features

Redundant power configurations, each with separate external wide range AC or DC feeds

Separate primary and auxiliary power supplies in both primary and auxiliary configurations

Dual wide-range input capability

Diode auction feed

High efficiency power supplies

Modular fanless system

Redundant feeds to each controller chassis and I/O module

Continuous system monitoring

OVERVIEW

Emerson has developed a DIN-rail mounted power www.ge-drive.com supply that includes four modular fanless power systems to provide reliable and stable power to Ovation™ controllers and I/O modules.

The Ovation controller power supply systems are configured in redundant configurations, each with a separate external wide-range AC and/or DC input feed.

Dual diode auction 24 VDC outputs are used to power each controller chassis and associated I/O modules, as well as to power loop and contact wetting for the I/O modules.

A 48 VDC auxiliary power supply is available for loop and contact wetting if required.

Two separate output schemes are available:

24 VDC / 10 A / 240 W main power and 24 VDC / 10 A / 240 W auxiliary power.

24 VDC / 20 A / 480 W main power supply and 24 VDC / 20 A / 480 W auxiliary power supply.

Benefits

Benefits of Ovation power solutions include

Separate primary and auxiliary power supplies are easy to replace

No cooling fan required, greatly reducing the risk of failure

Diode auction feed ensures continuous power

New design improves efficiency, reduces heat generation and extends equipment life expectancy

Dual input (AC and DC) capability reduces spare parts

Hot-swappable power supplies enable in-line replacement

Quick installation of power supplies minimizes downtime and lost production

Power factor correction reduces power consumption

10 Amp Power Solutions

10 Amp power supply options include

Redundant Power Configuration (Primary and Auxiliary) includes separate 10 Amp Primary and Auxiliary power supplies supporting multiple input voltages (85-264 VAC @ 43-67 Hz or 90-375 VDC) with 240 W output power.

A power distribution module distributes the diode auction output to the controller and I/O bus.

The 10 Amp solution includes a backplane with pre-installed DIN rails on which the power distribution module, circuit breakers, and four 10 Amp power supplies are mounted.

The 10 Amp power supplies have a life expectancy of 8 years (40°C).

20 Amp Power Supply Solution

The 20 Amp power supply solution includes

Redundant power configurations (primary and auxiliary) containing independent 20 A primary and auxiliary power supplies supporting a wide range of input voltages (85-264 VAC @ 43-67 Hz or 90-375 VDC) with 480 W output power.

Auction diodes to ensure continuous power

Power Distribution Terminal Block

The 20 Amp Power Solution consists of a backplane with pre-installed DIN rails on which the distribution terminal block, auction diodes, circuit breakers, and four 20 Amp power supplies are mounted.

The 20 Amp Power Solution increases the power of Ovation controllers and input/output devices to 480 Watts.

The 20 Amp power supplies have a life expectancy of 15 years at 40°C and a 10 Amp load.

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Features and Applications

The Model 1066 Fieldbus Transmitter supports continuous measurement of one liquid analysis input.

It is designed for easy internal access and wiring connections.

Analytical inputs: pH and ORP sensors with or without Rosemount Analytical preamplifiers, and Rosemount Analytical smart pH sensors.

Large Display: High-contrast LCD displays real-time measurement readings in large numbers and up to four additional variables or diagnostic parameters.

Digital Communications: Fieldbus ITK 6 Menus: Menu screens for calibration and programming are simple and intuitive. Plain language prompts and “help” screens guide the user through the steps.

All menu screens are available in eight languages. Real-time process values are displayed during programming and calibration.

Troubleshooting and Warning Help Screens: Troubleshooting and warning information is included in the Help screens to provide the user with helpful troubleshooting tips. These screen instructions are intuitive and easy to use.

Diagnostics: The transmitter continuously monitors itself and the sensors for problems. On-screen display banners alert technicians to faults and/or warning conditions.

Languages: Emerson extends its global reach by offering eight languages: English, French, German, Italian, Spanish, Portuguese, Chinese, and Russian.

Input Damping: Automatically enabled to suppress noisy process readings.

Smart Enable pH: Rosemount Analytical SMART pH feature eliminates the need www.ge-drive.com for field calibration of pH probes by automatically uploading calibration data and history.

Automatic Temperature Compensation: pH measurements require temperature compensation. the 1066 will automatically recognize the sensor’s built-in Pt100 or Pt1000 RTD, or the temperature of an on-bus temperature measurement can be linked to the 1066 and used for temperature compensation.

Sensor Wiring

Overview

Connect the correct sensor leads to the main board according to the lead locations labeled directly on the main board.

Rosemount Analytical SMART pH sensors can be connected to the 1066 using either the integrated cable SMART sensor or a compatible VP8 pH cable.

After completing the wiring of the sensor leads, carefully route the excess sensor cable through the cable gland.

Separate the sensor and output signal wiring from the loop power wiring. Do not place the sensor and power wires in the same conduit or near a cable bridge.

Sensor Wiring Details

Sensor wiring should be done in the order shown above. The terminals are listed below:

TB3 RTD INPUT TERMINALS: The leads of the 3-wire RTD should be wired as shown. If a 2-wire RTD is used, the RTD return and RTD sense terminals must be jumpered to avoid an open RTD sense wire warning.

TB2 Reference Electrode and Solution Ground: The reference electrode lead and its shield and the solution ground lead should be grounded as shown. If the sensor does not have a solution ground, there are two options:

1. The reference voltage input and solution ground can be jumpered. If this is done, the reference impedance will read a constant value of 0 kilohms.

2. The second method is to turn on the solution ground terminal and set the Reference Impedance parameter (Reference Z) in the program menu (see Section 7.3.7) to High,

thus turning off the reference impedance measurement. If the solution ground terminal is left open without doing so, a high reference impedance fault alarm will continue to sound.

TB4 Preamplifier Power: The power wire from the pH sensor or preamplifier in the junction box is connected to this terminal to supply power to the preamplifier.

TB1 pH Electrode Input: The pH electrode lead and its shield are located on this terminal as shown.

Smart pH Sensor: The smart pH sensor has a ground wire (not to be confused with the solution ground wire) that should be connected to the enclosure ground as shown in the power wiring diagram.

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VersaPoint I/O

The VersaPoint™ Distributed I/O System offers optimal compactness and flexibility while allowing users to install the right amount of I/O for each application.

Allows users to install the right amount of I/O for each application.

VersaPoint adheres to open communication standards, including Ethernet, Profibus-DP™, and DeviceNet™, for easy connection to a wide range of PLCs, DCSs, and PC-based control systems.

It is suitable for packaging and material handling applications as well as monitoring and data acquisition.

Superior Flexibility

VersaPoint’s modular structure allows it to be easily adapted to a wide range of applications. It accommodates a range of discrete and analog I/O modules, from 1-point to 16-point densities.

VersaPoint also supports a wide range of specialized modules, from RTD and  thermocouple inputs to positioning and counting modules, virtually combining intelligent automation with the simplicity of endpoint technology.

Compact size

VersaPoint saves valuable control panel space by eliminating the need to plug in terminals.

Its compact and versatile design saves up to 50% of space compared to conventional systems.

Reduced Installation Time

Installing VersaPoint couldn’t be quicker: I/O modules can be quickly and securely fastened to the DIN rail.

Thanks to the integrated I/O terminals and internal power bus, VersaPoint reduces wiring by up to 80%.

Cost-effective solution

Fast installation, reduced cabling, and more efficient use of cabinet space all make VersaPoint a great value.

Cost savings continue during operation. Extensive built-in diagnostics make www.ge-drive.com identifying faults routine, maximizing uptime.

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The Traditional I/O subsystem includes:

I/O interface carrier (a DIN rail surface mounted) on which all I/O related components are installed.

Bulk AC to 24V DC power supply for field devices.

An I/O interface consisting of an I/O card and an I/O terminal block.

A variety of analog and discrete I/O cards enclosed  in a common form factor that easily plugs into the  I/O interface carrier.

A variety of I/O terminal blocks mounted on the I/O interface carrier that can be pre-wired before I/O card installation.

I/O Cards

A variety of analog and discrete I/O cards are available to meet your specific requirements.

The following cards support simplex or redundant installation:

AI 4-20 mA HART 8 channels

AO-4-20 mA HART 8 channels

DI, 24V DC Dry Contact, 8 channels

DO 24V DC High-Side, 8 channels

AI (Plus) 4-20 mA HART, 16 channels

AO (Plus) 4-20 mA HART, 16 channels

DI (Plus) 24V DC, Dry Contact, 32 channels

DO (Plus) 24V DC, High-Side, 32 channels

The following I/O cards are supported in simplex format  to meet your field wiring needs.

AI Isolated, 4 channels

RTD, 8-channels

Thermocouple, 8 channels

Millivolt, 8 channels

DI, High Density, 32 channels

DI 24V DC Isolated, 8 channels

Multi-Function, 4 channels (Isolated DI)

Sequence of Event, 16 channels (DI 24 V DC)

DI 120V AC Low Side Detection, 8 channels

DI 120V AC Isolated, 8 channels

DO 24V DC Isolated, 8 channels

DO 120/230V AC High-Side, 8 channels

DO 120/230 Isolated, 8 channels

All I/O cards are enclosed in a common form factor that plugs into the I/O interface carrier. www.ge-drive.com The housing is clearly labeled with the enclosed I/O card type. All cards have power and internal error indicators. Eight-channel cards have clearly visible channel

status LEDs.

All cards meet ISA G3 corrosion specifications by the careful selection of superior electronic components and the use of conformal coating.

Pulse Counters are available on most DI cards. The supported maximum frequency varies from 0.1 Hz on AC signals to  75 or 120 Hz on 24V DC inputs. For higher pulse counts,  up to 50 KHz, use the Multi-Function card’s high speed pulse input.

The DeltaV system provides control module level time stamping for log events and alarms. For greater event resolution, the 16-channel Sequence-of-Events DI card can provide signal driven events to a resolution of +/- 0.25 ms per card, or within 1 ms per controller. Please refer to the Sequence-of-Events PDS for more information on Sequence-of-Event data collection and system options for this feature.

I/O Card Redundancy

Redundant I/O cards are available for critical applications.

The same card can be used in simplex or redundant applications. When installed on a two-wide redundant terminal block, the cards are recognized as a redundant pair by the controller. The controller scans each card and determines which card is acting as the active interface. When a fault is detected, the system automatically switches to the standby I/O card.

DeltaV Control modules reference simplex and redundant I/O channels identically and there is no special configuration required to take advantage of redundancy.

Switchover of a redundant I/O card is completed within two scans of the I/O bus. Make-before-break contacts ensure digital field instruments remain powered and the process is undisturbed. Analog output signals are briefly driven by both cards for < 5 ms during switchover of the card.

Hardware Alerts automatically report hardware integrity errors for both the primary and secondary cards. Any event that causes a switchover is also reported automatically through the system hardware alerts and is logged in the Event Chronicle.

Events that can cause a switchover include.

Hardware failure within the active card.

Communications failure between the active card and the controller.

Detection of a fault in the field wiring.

A switchover may also be initiated from the diagnostics explorer, and the health and status of both cards and  their channels are available in the diagnostics explorer.

The system automatically commissions a new standby card.

In safe areas, failed cards can be replaced under power.

In hazardous areas, appropriate installation procedures must be followed.

Introduction

Traditional I/O is a modular subsystem that offers flexibility during installation. It’s designed to be installed in the field, near your devices. Traditional I/O is equipped with function and field wiring protection keys to ensure that the correct I/O card is always plugged into the corresponding terminal block.

Modularity, protection keys, and plug-and-play capabilities make DeltaV™ Traditional I/O a smart choice for your process control system.

Decreases capital equipment costs

Decreases installation time and expense

Increases productivity

Increases process availability

Benefits

Decreases capital equipment costs

Full system modularity: The Traditional I/O subsystem was designed with your investment in mind. All components are fully modular and may be installable under power. You add I/O interface carriers and I/O interfaces in groups of 4. 8. 16.or 32 channels as you need them. The modular design enables you to purchase the exact amount of I/O cards, 8-wide or 4-wide carriers, power/ controllers, and 2-wide carriers you need and add more DeltaV I/O as your system grows.

Reduced system footprint: The DeltaV system’s state-of-the- art form factor design of the I/O components enables you to mount the I/O interface carrier in a junction box in the field  so you significantly reduce the footprint of your equipment  and increase valuable control room space for other uses.

Installation: Save on wiring expenses by installing Classic Instrumentation in the field, near the actual field devices.

Mounting the controller with the I/O further reduces your wiring expenditures by eliminating the need for long runs  of multi-cores. The integrated design of the Traditional I/O subsystem can eliminate the need for marshalling panels.

This saves you even more in your total capital costs.

The provision of in-line fuses and bussed power saves  on installation costs compared with external fuses and  power distribution.

Decreases installation time and expense

Plug-and-play installation saves money: All Traditional I/O components plug into the I/O interface carrier. www.ge-drive.com You can install the I/O interface carriers to manage anticipated growth and postpone the I/O interfaces until you’re ready to install your additional field devices.

Phased installation saves time: As soon as you mount the I/O interface carrier, you’re ready to begin installing the field devices. I/O terminal blocks plug directly onto the I/O interface carrier. There is no need to have the I/O cards installed.

Keys: Traditional I/O interfaces and terminal blocks have  I/O function keys. These keys ensure that the correct I/O  card is always plugged into the corresponding terminal block.

It’s incredibly easy to use and gives you time to do more.

This design enables you to initially install Traditional I/O  quickly and efficiently. When you need to replace an I/O card, the function key design ensures that you will always install  it correctly. This keying system provides a safety measure  by preventing the wrong I/O interface’s being installed.

Increases productivity

Real-time, online equipment additions: Online addition of new I/O interfaces means your process does not get interrupted. As new equipment is added, the DeltaV Explorer

acknowledges it and assigns it basic configuration.

Increases process availability

1:1 Redundancy for Traditional and HART I/O cards:

DeltaV redundant I/O uses the same Series 2 I/O cards as  non- redundant I/O. This allows you to leverage your investment in installed I/O and in I/O spares. No additional configuration is needed when using a redundant channel. The redundant terminal blocks provide the same field wiring connections  as simplex blocks, so there is no extra wiring needed.

Autosense of redundancy: DeltaV autosenses redundant I/O, which greatly simplifies the task of adding redundancy to the system. The redundant pair of cards is treated as one card  in the system tools.

Automatic Switchover: Should a primary I/O card fail,  the system automatically switches to the “standby” card without user intervention. The operator is given clear

notification of a switchover at the operator display.

Features

– Quad-processor system-on-chip architecture

– Supports parallel scanning of 16 input/output branches

– Single-module solution for Ovation controllers and I/O interfaces

– Supports controller and network redundancy

– Compatible with all Ovation I/O modules www.ge-drive.com

– Compatible with OCR1100 controller applications

– Copper-based and small form-factor pluggable (SFP) Ethernet connectivity

– Integrated backplane communication between primary and backup controllers

– Cryptographic signing of all controller firmware files

– Embedded communication protocol drivers provide connectivity to third-party devices without additional hardware

– Optional configuration with Ovation standalone controller software toolkit

– CE-marked

– IEC 61131-2 compliant

About Emerson

Emerson’s Ovation™ Distributed Control System is known for providing precision control with superior performance.

Ovation controllers are designed for mission-critical operations in power and water/wastewater applications.

The OCR3000 model in the Ovation controller family is the successor to the Ovation OCR1100 controller.

The OCR3000 integrates the processor and IOIC module into a single module.

The Ovation OCR3000 controller provides up to 16 local I/O interfaces.

The I/O interfaces are identical to all previous models of Ovation OCR controllers.

The OCR3000 controller scans all 16 I/O branches in parallel, resulting in significant performance improvements.

The OCR3000 can be run as a standalone application when used with the standalone Controller Software Toolkit software.

The OCR3000 can be run as a stand-alone stand-alone application, eliminating the need to create a traditional Ovation network and database.

Process Applications

The OCR3000 controller is designed to meet the demanding requirements of a wide range of process applications, including :

Continuous PID (Proportional-Integral-Derivative) control

Sequential function chart control

Boolean logic

Advanced Control

Model predictive control

Fuzzy logic

Neural Networks

Special Logic and Timing Functions

Data Acquisition

Event Sequence Processing

Process point sensor/limit checking

Process point alarm handling

Process point conversion to engineering units

Process point database storage

Local and remote I/O interfaces

Process point labeling

Control Execution

Like the Ovation OCR1100 controller, the OCR3000 performs complex modulation, discrete and sequential control strategies, as well as data acquisition and monitoring functions.

The OCR3000 controller can generate up to 64,000 points.

With a quad-core processor, the OCR3000 controller supports up to five control tasks with loop speeds ranging from 10 milliseconds to 300 seconds.

Each control task consists of an I/O flow point input scan, a control scheme execution, and an output scan.

The loop speed for all five control tasks is user selectable. Each of the five control tasks can range from 10 milliseconds to 300 seconds.

Connectivity

The OCR3000 includes an embedded Ethernet link protocol driver for connecting to intelligent electronic devices (IEDs) and other third-party devices with embedded controllers, such as smart inverters and other devices.

The OCR3000 includes embedded Ethernet link protocol drivers to communicate with intelligent electronic devices (IEDs) and other third-party devices with embedded controllers, such as smart inverters, weather stations, relay protection systems, or motor control centers.

The Scalable Controller performs data acquisition functions by using on-board communication protocol drivers to communicate with Ethernet-enabled I/O systems from a wide range of vendors, as well as various types of PLCs, PACs, and RTACs.

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