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GE IS220YDIAS1A Discrete Contact Input/Output Module

Product Description.

The IS220YDIAS1A is a discrete contact input/output module from General Electric.

This module is designed for gas and steam industrial control in the Mark VIe Speedtronic control system.

The Mark VIe was the last Speedtronic system designed by GE and was one of a series of industrial control systems marketed under the Speedtonic name.

The IS220YDIAS1A is part of the Mark IVe control system or Mark VIeS functional safety system.

As an I/O block, it is designed to be plugged into specific terminal blocks such as the IS200STCIS1A and 2A, IS400STCIS1A or 2A or IS400TBCIS2C.

The IS220YDIAS1A has an on-board power supply with a nominal voltage of 28.0 VDC.

The contact inputs and contact wetted outputs have a maximum nominal voltage of 32 VDC.

The IS220YDIAS1A has both UL and CE approvals. It can be used in both hazardous and non-hazardous locations.

Hazardous location use ratings can be found in documents such as GE’s GEH-6725.

This I/O module is designed for use in ambient conditions from -35 to 65 degrees Celsius.

The IS220YDIAS1A is a well-designed module that can be easily mounted on the IS230 terminal board.

The simplicity of installation and availability of documentation make this module ideal for most applications.

Numerous indicator LEDs on the front of the module allow the user www.ge-drive.com to read the status of the IS220YDIAS1A discrete input module.

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GE Fanuc VMIVME-2120 64-bit High Voltage Digital Output Module

Features

– 64-bit high voltage output

– High current driver (600 mA sink current)

– Inrush current auto shutdown protection option

– Thermal shutdown protection option for driving incandescent lamps or inductive loads

– High breakdown voltage (55 V)

– Output clamp diode for inductive www.ge-drive.com flyback protection

– Compatible with intelligent I/O controllers

– Built-in test logic for fault isolation

– Highly reliable DIN-type I/O connectors

– 8-, 16-, or 32-bit transmission

– Dual Eurocard form factor

– Separate board address decoding for control and data registers

– Optional pull-up resistors for electronic switch outputs

– Optional TTL outputs

– Front Panel with Fault LED

Functional Features

Compatibility: Compatible with VMEbus specification.

Double height form factor.

Output Connector Type: Dual 64-pin connector DIN 41612.

Output Organisation Eight ports, eight bits wide.

Addressable to any address within the Short-Circuit Monitor or Short-Circuit Unprivileged I/O map. Control and Status Register (CSR) addresses are independently selectable.

Address Modifier Codes: Short-circuit supervisory or short-circuit unprivileged I/O access can be selected via jumpers.

Factory configured for short-supervised I/O access.

Addressing Scheme: Eight ports can be individually addressed on 8-bit, 16-bit, or 32-bit boundaries.

CSR’s separate board address decoder allows hardware control addresses to be grouped for software efficiency.

Data Transfer Bus: A16: D8. D16. D32

Built-in Test: This product supports offline and real-time fault detection and isolation. Offline mode can be enabled by writing the CSR Set Test Mode bit.

When test mode is enabled, all outputs are off. When test mode is enabled, all outputs are off.

Fault LED: The Fault LED is illuminated at power-up and extinguished under program control after a successful diagnostic.

Output Functions: High current driver (600 mA sink current) outputs designed to drive incandescent lamps and inductive loads.

No external current limiting or warm-up resistors are required. Due to the presence of cold filament inrush currents, it is recommended that the output driver drive only one lamp.

However, if a single wire must drive more than one lamp, another driver must be connected in parallel.

If a single output must drive more than one bulb, it is recommended that the VMIVME-2131 (current source/sink)

or VMIVME-2130 (current source only) if the application allows.

The output drivers of the VMIVME-2131 and VMIVME-2130 may not support all VMIVME-2120 current sink (open collector) applications.

In addition, the power supply requirements for the VMIVME-2120 and VMIVME-213x are different.

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GE Fanuc VME-3122A High Performance 16-bit Analogue to Digital Converter (ADC) Board

Features

– 64 different or single-ended inputs

– 16-bit analogue-to-digital conversion (A/D)

– Software selectable conversion rate (up to 100 kHz)

– Programmable selection of scanning 1. 8. 16. 32 or 64 channels

– Continuous digitisation of selected input channels and storage of results

– Three trigger modes

– Software triggered

– External trigger

– Interval timer trigger

Three scanning modes

-Automatic scanning

-Single scan

-Random access

– Programmed VME interrupts

– User programmable interval timer

– Software programmable gains of 1 and 10

– External trigger synchronises multiple boards simultaneously

– Jumper-selectable A/D ranges of 0 to +5V, 0 to +10V, ±2.5V, ±5V, and ±10V

– Optional low-pass filter

– Overvoltage protection input

– 1.024 word data buffer (16 word depth buffer x 64 channels)

– Optional output coding

– Power up in auto-scan mode with a gain of 1

APPLICATIONS

– Factory automation

– Process control

– Laboratory Instrumentation

– Machine monitoring

– Data Acquisition

Functional Characteristics

At +25°C and rated power supply conditions (unless otherwise noted)

Trigger Modes

Trigger Mode: Software Trigger: Initiate the selected scan mode by writing www.ge-drive.com the software trigger address.

External Trigger: Receives an external trigger via the P2 connector to initiate the selected scan mode.

Interval Timer Trigger: activates the selected scan mode each time the programmed interval expires.

Scan Mode: Auto Scan: This is the default scan mode. All active channels are scanned sequentially and continuously.

Single Scan: A single data burst (scanning all selected channels) is initiated by the selected trigger mode.

After scanning all selected channels, the scanning process stops and waits for another trigger.

Random Access: Selects, digitises and stores one channel each time the selected trigger mode is enabled.

Channel Auto Gain: A unique gain code for each channel is loaded from the VME into the gain buffer.

The assigned code is retrieved from the buffer in real time each time a channel is acquired.

Synchronisation: Single sweeps or bursts can be triggered by an external TTL flip-flop (external trigger) via the P2 connector or by a control and status register.

or initiated by a local trigger (software trigger) via the Control and Status Register (CSR).

In either case, a P2 flip-flop output is generated which can be used to synchronise up to 15 boards.

VME Access: The response to the address modifier is selectable via jumpers:

A32. A24 or A16 address space

Supervisory access or user access, or both

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GE 139-H-FLC Full Load Current Output Option Relay

The Full Current Output Option Relay 139-H-FLC is a horizontal mounting specialty model.

This model has an external reset switch that works in conjunction with the front panel reset switch.

This model also has an emergency restart option.

Product Description

Model 139-H-FLC is a full load current horizontal mount motor protection relay.

This model has a full load current of 4 to 20 milliamps. Associated protections listed for this relay include overheating, stall-mechanical blocking,

Rotor Lockout, Undercurrent, Ground Fault, Single Phase/Unbalance, Repeat Start, and Overload Protection with selectable curves.

This relay will protect three-phase AC motors from environmental influences that can cause damage.

The 139-H-FLC relay will be used in six applications; one of the applications is to ensure user safety.

This application will utilize the ground fault function to www.ge-drive.com find leakage currents caused by moisture or potential winding shorts in mines, thus preventing shock hazards.

As mentioned above, the relay will be mounted horizontally; it should be noted that a rectangular panel cutout is required for whichever mounting orientation is chosen for the relay.

Once the current breaker is available, the relay will be held in place by two U-clips and then prepared for wiring.

The 139-H-FLC relay can be supplied with ground fault current and it will accept all current carrying conductors through the ground fault current window.

Please note that it is highly recommended that at least two current leads need to be wound together to minimize noise pickup on the relay.

There is a specially designed current that can be used to help output lower level signals.

Frequently Asked Questions about the 139-H-FLC

What is the memory capability of the 139-H-FLC multi-wire general purpose motor protection relay?

This 139-H-FLC is designed to electronically record up to 30 minutes of memory to simulate heat buildup in a motor.

If no overload occurs during this 30 minute period, the memory will be refreshed.

However, if an overload occurs or the motor starts, the circuitry remembers these conditions and can reduce the amount of time available for future overload conditions.

If the motor enters a trip condition due to overheating, the relay will latch to restart for at least 30 minutes to allow the motor to cool.

Motor start trip conditions and overload conditions may cause the motor to heat up, hence the 30 minute lockout time.

Blocked-Rapid Trip, Short Circuit, Unbalance, or Ground Fault conditions do not cause heating and enable the turntable to perform an immediate system reset.

Can users customize the 139-H-FLC Multi-Wire Universal Motor Protection Relay for specific motors?

Users can select from 15 different operating profiles for the 139-H-FLC Multi-Wire Universal Motor Protection Relay.

Four switches are used to select the desired operating profile. The user can find the manufacturer’s data for the motor

Plot the data on the run curve to customize the 139-H-FLC to the motor that needs to be protected.

The full load current from terminals one and two on this model will be proportional to the percentage of full motor current.

Current levels will not be affected by any different wiring lengths.

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GE 531X307LTBAJG1 LAN Terminal Block 531X Series

Product Description

General Electric designed the 531X307LTBAJG1 as a local area network (LAN) termination board.

It is located under the 531X Series Replacement Board.GE Series drives and exciters can have this card installed in their enclosures.

With this card installed, there will be an interface system between the external devices and the control drive.

Peripheral devices such as interlocks, pushbuttons, and indicators can use the card as an interface.

When the 531X307LTBAJG1 board is installed, the LAN signals are distributed through the interface platform.

When the board is installed, eight configurable control input plugs are available for the drive.

The board accepts input voltages rated from 2 to 240 V, both AC and DC.

The input voltage sent to the www.ge-drive.com control board is converted to a 24 VDC logic signal acceptable to the control board.

The signals generated by the control board can be easily transmitted through the LAN terminals, the drive control board, and the NTB terminal board.

The seven integrated control outputs of the control board consist of low-current and low-voltage C-type relay contact connectors.

The user should observe the installation parameters provided by the device manufacturer. These guidelines may prevent some damage to the equipment.

Only trained personnel qualified to install the board should be allowed to operate the 531X307LTBAJG1 LAN terminal.

Detailed instructions on wiring procedures can be found in the board’s data sheet and manual.

As with all other members of the 531X family, technical support for this card is initially provided by the manufacturer, General Electric.

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GE DS200ADPBG1ABB Genius Adapter Board

Product Description.

This DS200ADPBG1ABB Genius Adapter Board is a circuit board product from General Electric.

In addition to its functional description as a Genius Adapter Board and a Mark V series turbine control system originally attributed to General Electric, there is some mystery surrounding this product.

There is a bit of mystery surrounding this product. While it could be loosely defined as a General Electric product.

Although loosely defined as a General Electric product, it is likely that this Mark V series product was originally manufactured by a subsidiary of General Electric, such as General Electric Transmission Systems, Inc.

such as GE Drive Systems or GE Industrial Control Systems.

Before deciding to purchase a DS200ADPBG1ABB Mark V Genius Adapter Board.

Consider that this product has used all three of its possible major product revisions, which may have significantly changed its originally labelled performance specifications and dimensions.

Hardware tips and specifications

As with any Mark V Series product, the DS200ADPBG1ABB www.ge-drive.com Genius Adapter Board uses a unique set of advanced hardware components and component specifications

to achieve its intended functionality. First, the Genius I/O Adapter Board DS200ADPBG1ABB features a configuration board consisting of eight switches.

The Genius I/O Adapter Board DS200ADPBG1ABB is also equipped with a 40-pin connector and a 26-pin connector.

The third and final intuitively recognisable hardware element is critical to the DS200ADPBG1ABB Genius Adapter Board.

That is its array of manually removable hardware jumpers, which are included in its assembly for the highest customisation purposes.

The information stored on this personalised DS200ADPBG1ABB product page is the extent of the information that can be retrieved when checking the available DS200ADPBG1ABB manual data.

Nevertheless, a great deal of information can still be retrieved from the DS200ADPBG1ABB product number itself (beginning with the DS200 series label).

The series label has a double naming responsibility for this Mark V series product, indicating that it is a domestically produced General Electric product with a normal type of assembly.

Some of the other information shown in the DS200ADPBG1ABB Functional Product Number for this DS200ADPBG1ABB Genius Adapter Board includes:

ADPB Functional Abbreviation

Common Style PCB Coating

First Mark V series grouping

One Level A and one Level B functional revision

One Level B artwork revision

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What is the assembly type of this DS200ADPBG1ABB Genius adapter board?

This DS200ADPBG1ABB Genius adapter board has a normal assembly type, as evidenced by the DS200 marking in its functional part number DS200ADPBG1ABB.

Is this a large printed circuit board from General Electric?

While this DS200ADPBG1ABB Genius Adpater board is not the largest General Electric printed circuit board, it is a fairly bulky model given its distinctive “L” shape.

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GE IC695CPE305 PACSystem RX3i Controller Module

The GE Fanuc / Emerson Automation IC695CPE305 is a PACSystem RX3i controller module.

The controller has 5MB of RAM and 5MB of non-volatile user memory and a processor speed of 1.1 GHz.

The processor speed is 1.1 GHz with a typical scan rate of 0.72 ms per 1000 Boolean instructions.

The processor has two (2) serial communication ports supporting RS232 and RS485 communication standards, one (1) Ethernet communication port, and one (1) USB 2.0 host port.

About the IC695CPE305

The IC695CPE305 programmable automation controller (PAC) is part of the PACSystems RX3i automation platform.

The controller was manufactured by then GE Fanuc Automation (now Emerson Automation).

The IC695CPE305 has advanced features that are superior to most of today’s PACs.

The controller has the capability of Ethernet communication via one (1) Ethernet communication port.

The port supports 10/100 Mbps communication rates and can be used to communicate with programming workstations, Human Machine Interfaces (HMIs), Supervisory Control and Data Acquisition (SCADA) systems.

third-party hardware and software products, and controllers on the same platform for messaging and inter-controller data exchange.

In addition, the Ethernet port supports OPC UA, allowing connection to third-party devices via the OPC protocol.

The IC695CPE305 is not limited to Ethernet communication as the controller also integrates two (2) serial ports that support RS232 and RS485 communication standards.

It is also equipped with one (1) USB 2.0 master port that allows downloading and uploading of user programmes from a smartphone’s thumb drive.

The IC695CPE305 5MB RAM and 5MB non-volatile user memory has a processor speed of 1.1 GHz and a typical scan rate of 0.72 milliseconds per 1.000 Boolean instructions.

It supports a variety of network protocols such as Ethernet (PROFINET, Ethernet Global Data, Channel, Modbus TCP server and client),

Genius, PROFIBUS DP, and DeviceNet.The IC695CPE305 allows control of up to eight (8) racks, including CPU racks.

This controller supports the installation of additional communication cards that support Serial, Genius, CMX (Reflective Memory), and Ethernet.

This single-slot controller supports up to eight local racks.

The IC695CPE305 RX3i central processor or CPU is electrically designed to comply with PCI 2.2 standards.

It is compatible with generic backplanes, RX3i series PCI devices, and GE Series 90-30 serial devices.

The module’s power requirements are 1 amp at 5 volts DC, 1 amp at 3.3 volts DC, and 0.5 amp at 24 volts DC.

It supports SNP slave, serial I/O, and Modbus RTU slave serial protocols. Ethernet interface specifications include programmer connections,

10Mb/s and 100Mb/s Ethernet data rates, 10BaseT RJ-45 configuration, and remote site manager over UDP.

The IC695CPE305 CPU can be installed in any slot pair in the RX3i mainframe, except the highest numbered slot.

The CPE310 controller can be easily swapped with the CPED305 controller, which is capable of accommodating existing user programs in the processor.

In order to configure the module, Proficy Machine Edition Logic Developer 7.0 SIM 3 or higher is required.

IC695CPE305 Technical Description

The IC695CPE305 RX3i CPU is a central processor manufactured by GE Fanuc.

It comes with a single slot, 8 local racks, 5 MB of user memory, 1.1 GHz processor speed and RS-232 embedded serial communications.

GE IC670MDL644 Field Control Logic Fast Input Module

The IC670MDL644 24-volt DC positive/negative input module is a field control logic fast input module manufactured by GE Fanuc.

It provides a set of discrete inputs that can be driven by both positive and negative logic.

The IC670MDL644 24-volt DC positive/negative input module has 16 inputs,

separate LEDs for logic-side inputs and a “PWR” indication LED for monitoring power status.

The bus interface unit provides the power needed to drive the 5-volt logic, and the input devices require power from an external 24-volt DC power supply.

It also provides isolation ratings such as 250 volt AC continuous www.ge-drive.com user input to logic isolation and 1500 volt AC user input to frame ground isolation for 1 minute.

The IC670MDL644 24-volt DC positive/negative input module has a parallel-to-serial converter.

This converts the data in the data buffer to a serial format that can be used with the Bus Interface Module.

When the Bus Interface Module is properly connected, the module’s power LED indicates the power status.

The Bus Interface Module starts reading the processed and converted input data.

The Bus Interface Module has both positive and negative inputs. The positive input is used in order to receive the current from the input device.

The negative input is used to supply current to the input device.

Efficient field wiring of the IC670MDL644 input module can be performed using a terminal block with box terminals or isolated terminals.

The internal circuitry of the module is equipped with a network of resistors and capacitors to provide input thresholding and filtering.

GE IC694BEM331 RX3i Genius Bus Controller

The IC694BEM331 is a Genius Bus Controller Module, part of the GE / Emerson PACSystems RX3i product family.

This module is primarily used to connect the PACSystems RX3i to the Genius serial I/O bus.

It is a single-slot module that can pass Genius blocks, PLCs using Genius bus controllers, remote I/O drops,

VersaMax, and field-distributed I/Os.

It is capable of exchanging up to 128 bytes of data with each Genius I/O device and receiving 128 bytes of global data.

Up to eight (8) IC694BEM331 modules can be installed in an RX3i system.

The Genius Bus Controller IC694BEM331 interfaces the PACSystems RX3i with the Genius I/O serial bus.

In addition to the bus controller, the bus can be used for Genius blocks, www.ge-drive.com other PLCs with Genius bus controllers, and remote data sets,

VersaMax and field control I/O stations, Genius handheld monitors (HHM), and multiple host computers.

Functionality

The bus controller can exchange up to 128 bytes with each device on the Genius I/O bus.

Genius blocks and other devices on the bus automatically report faults, alarms, and certain other predefined conditions to the Bus Controller.

The bus controller stores any diagnostic information it receives, which is automatically read by the CPU. The CPU reads this information automatically. The faults can then be displayed in a fault table using programmed software.

The bus controller supports all Genius datagrams.

The bus controller can send up to 128 bytes of global data per bus scan.

Global data is data that is automatically and repeatedly broadcast by the Genius Bus Controller.

A bus controller can receive up to 128 bytes of global data per bus scan from other bus controllers on its bus.

An RX3i system can contain up to eight Genius Bus Controllers.

LED Indicators

The LEDs on the front of the Genius Bus Controller indicate its operational status. Both LEDs should be lit during normal operation.

OK displays the status of the bus controller. This LED is illuminated when power-up diagnostics are complete.

COM shows the status of the Genius communications bus. This LED is always on when the bus is operating normally.

It blinks during intermittent bus errors and goes out during bus failures. This LED is also off when no configuration is received from the CPU.

The IC694BEM331 supports transmission rates of 153.5Kbaud standard/extended, 76.8Kbaud, or 38.4Kbaud, which are configurable through software.

The required bus termination resistors at each end of the bus cable are 75. 100. 120. or 150 ohms.

The GE controllers have an isolation rating of 2000 volts and a transient common mode rejection isolation rating of 1500 volts.

The GE Fanuc EX3i PacSystems IC694BEM331 bus controller is configured using Proficy Machine Edition software.

It is rated at 300 mA. The bus controller is rated at 5 volts DC.

The bus controller has advanced diagnostic capabilities to accurately locate faults and errors in the operation of the PLC system.

The controller communicates using global data and datagrams.The IC694BEM331 Bus Controller is compact and can be easily installed into a complete PLC system.

The IC694BEM331 bus controller uses daisy-chained or twisted-pair cable. The controller is compatible with GE 90-30 series and 6 series PLC systems.

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GE IC693CHS398 5-Slot Expansion Baseboards

Product Description

The IC693CHS397 is a 5-slot expansion baseboard for the 90-30 Series Programmable Logic Controller (PLC) platform.

Formerly manufactured by GE Fanuc and now part of Emerson Automation, this baseboard has five (5) main I/O slots,

one (1) power slot, and one (1) expansion port. The module supports the installation of standard 90-30 series I/O modules and specialized modules.

It can be mounted directly to the panel using the supplied mounting tabs.

About the IC693CHS398

The IC693CHS398 is an expansion backplane for the 90-30 Series PLCs, formerly manufactured by GE Fanuc and now part of Emerson Automation.

The module can be paired with a CPU baseboard and connected through the expansion port on the CPU baseboard.

With the IC693CHS398. the central processing unit (CPU) module can control additional I/O modules.

The number of expansion boards (e.g., IC693CHS398) allowed per system varies depending on the type of CPU used.

Specifically, up to four expansion boards can be used simultaneously for any of the CPUs 331. 340. and 341. and up to four expansion boards can be used simultaneously for CPU 350 and above.

The IC693CHS398 is equipped with five (5) I/O slots for option modules.

These slots are uniquely sized to prevent improper module installation. This backplane requires a dedicated power supply module to operate.

The power supply is installed through a dedicated power supply slot located on the left side of the www.ge-drive.com hardware. There is also an expansion baseboard port on the far right side of the hardware for connecting additional expansion baseboards.

The IC693CHS398 measures 10.43 x 5.12 x 5.59 inches (W x H x D) and has an internal power requirement of 170 mA at 5VDC.

To ensure continuous communication, the expansion system allows up to 50 feet or 15 meters of interconnecting cable.

This hardware does not support the installation of PCMs, ADCs, Bus Expansion Modules (BEMs), and CMM311 modules.

The IC693CHS398 baseboard, manufactured by GE Fanuc and part of the 90-30 series, is an expansion baseboard.

It can be used as part of a large industrial control system.The IC693CHS398 Expansion Baseboard must always be connected to a CPU baseboard in the PLC, but can only be connected to a total of one CPU baseboard.

However, it is possible to connect multiple expansion baseboards at the same time.

The total number of expansion boards that can be connected to the GE Fanuc 90-30 Series IC693CHS398 Expansion Board at one time depends on the type of CPU.

CPUs 331. 340. and 341 can support up to four expansion boards at the same time, while CPUs numbered 350 or higher can support up to seven expansion boards at the same time.

For safety, the IC693CHS398 expansion board and all other expansion boards in the system must be installed on a common ground.

The IC693CHS398 Expansion Board has five slots for I/O modules and connects to other boards via a 25-pin D-type female I/O expansion connector on its far right edge.

IC693CHS398 Frequently Asked Questions

1. How many I/O slots are available in the IC693CHS398?

The IC693CHS398 has five (5) I/O slots.

2. What is the load current of the IC693CHS398?

The load current of the IC693CHS398 is 170 mA @ 5VDC. 3.

3. What are the compatible CPUs that can use the IC693CHS398 board?

Compatible CPUs are CPU 331. 340. 341. 350 or higher.

1. How many I/O slots are available on the IC693CHS398?

The IC693CHS398 has 5 I/O slots. 2.

2. What is the total cable distance when connecting the expansion board?

The maximum total cable distance allowed is 50 feet or 15 meters. 3.

3. Is a power supply required?

Yes, a power supply module is required to operate the IC693CHS398.

Technical Description of the IC693CHS398

The IC693CHS398 is a 90-30 series component manufactured by GE Fanuc. It is a 5-slot expansion board.

This board is CPU related and is specifically compatible with CPUs 331. 340. 341. and CPU 350. The expansion cable used to connect this board must not be more than 50 feet (15 meters) from the CPU.

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