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Detectors with different measurement principles for a wide range of process and emission monitoring applications

Up to five measurement components per gas analyzer

Suitable for measuring flammable gases

Automatic calibration, including pump and valve control

Simplified calibration using air or integrated calibration unit, no test cylinders required

Customizable analog outputs, digital inputs and outputs

Modbus interface

Built-in air inlet (optional)

Simple menu-driven operator interface

Clear text status messages

Configuration of rarely needed functions using the included configuration program

Housing version for 19-inch rack mounting (3 height units, IP20)

Modular design for easy maintenance

Self-monitoring function indicates when maintenance is required

Measurement technology (analyzers)

The following analyzers are available as options:

– Uras26 infrared photometer for measurement of infrared reactive gas components such as CO, NO, SO2. etc.

– Magnos206 Oxygen analyzer for measurement of O2 or N2

– Caldos27 Thermal conductivity analyzer for measuring binary gas mixtures with different thermal conductivities. Measurement of binary gas mixtures with different thermal conductivities.

e.g. Ar in O2 , H2 in Ar, CH4 in CH4 N2

– Electrochemical oxygen sensors for O2 measurement

Electrochemical oxygen sensors can only be used in combination with the Uras26 infrared photometer. Electrochemical oxygen sensors can only be used in combination with the Uras26 infrared photometer.

Magnos206 Oxygen Analyzer and Caldos27 Thermal Conductivity Analyzer can also be used. Can also be used in conjunction with the Uras26 Infrared Photometer.

Integral air inlet

The integral air inlet (option) is available in two versions. It includes

– Microfilter and flow sensor module

– or microfilter, solenoid valve, pump, coarse filter, capillary tube and flow sensor module.

Electrical interface

Electrical interfaces for outputting measured values and communicating with external systems include Electrical interfaces for communicating with external systems include:

– Integrated Ethernet-10/100BASE-T interface (for service and configuration and configuration) Integrated Ethernet-10/100BASE-T interface (for service and configuration purposes) Functional range and ordering

– Analog output module with 2 analog outputs,

– Analog output module with 2 analog outputs, digital input/output module with 4 digital inputs and 4 digital outputs and

Digital input/output module with 4 digital inputs and 4 digital outputs and

– Modbus modules with RS485 and RS232 interfaces.

Housing design

The EL3020 Gas Analyzer is designed in a 19-inch housing with 3 height units and IP20 protection.

Description of Analyzer Performance Characteristics

The performance characteristics of the analyzers are defined according to the international standard IEC 1207-1:1994 “Performance statements for gas analyzers”.

They are based on N2 as a companion gas. When measuring other gas mixtures, www.ge-drive.com compliance with these characteristics can only be ensured if their composition is known.

Measurement principle

Non-dispersive infrared absorption photometers in the λ = 2.5-8 µm wavelength range can measure up to 4 compositions using 1 or 2 beam paths and 1 or 2 receivers per beam path in one gas path or two independent gas paths.

Measure up to 4 components in one gas path or two independent gas paths with 1 or 2 receivers per beam path.

Impact Effects

Flow rate effects

Flow rates in the range of 20-100 liters/hour: within the detection range

Correlated gas effects/cross sensitivity

Analyzer configuration must be aware of sample gas composition.

Selective measures to reduce associated gas effects (optional): Installation of interference filters or filter units, internal electronic cross-sensitivity correction of one sample component by other sample components measured by the gas analyzer.

Temperature effects

Ambient temperature within the permissible range – At zero point: ≤ 2 % of range per 10 °C – At sensitivity without thermostat:

≤ 3 % of the measured value per 10 °C – Sensitivity with thermostat (optional):

Sensitivity with thermostat (optional): ≤ 2 % of measured value per 10 °C

Thermostat temperature = 55 °C

Barometric influences – At zero point: No influence – Sensitivity during pressure correction by means of integral pressure sensor

Per 1 % barometric pressure change: ≤ 0.2 % of measured value

Barometric pressure variation

If a hose is used for the internal gas line, the pressure sensor is located in the sampling gas line.

If a hose is used for the internal gas line, the pressure sensor is routed externally through the hose.

Operating range of the pressure sensor: pabs = 600-1250 hPa

Power supply influences

Voltage and frequency within the permissible range: no effect

UNITROL® 1000 FLEX systems are pre-packaged solutions for applications requiring single or dual channel controllers. All systems come standard with the UNITROL® 1020 FULL, utilizing the best solution for the best price and flexible project adjustment limits.

After a quick transition to standard applications, the solution is gathering all the functionality required for excitation systems. The pre-packaged solution allows you to design the excitation system in the most flexible and cost-oriented way.

All versions are designed on a common mechanical basis www.ge-drive.com with various IO and power mode options.

The system is available as a single- or dual-channel UNITROL 1020 FULL device.

By integrating the most complete product in ABB’s excitation portfolio, the standard system is ideally suited for integration into your control cabinet.

UNITROL 1020 FULL Features

All regulation types available: AVR/FCR/PF/VAR/Limiter

Automatic synchronization

MODBUS TCP communication

Rotating diode monitoring (RDM)

Reactive load distribution via RS48

Product Description

With the rapid transition to standard applications, this solution brings together all the functionality required for excitation systems. The pre-packaged solution allows you to design your excitation system in the most flexible and cost-effective way.

All versions are designed on a common mechanical basis and offer different input/output and power supply mode options.

The systems are available as single or dual channel UNITROL1020 FULL devices. By integrating the most complete range of products from ABB’s excitation portfolio, the standard system can be perfectly integrated into your control cabinet.

Why to choose ABB’s UNITROL 1000 FLEX Systems:

• UNITROL 1020 FULL functionalities

• All regulation types available: AVR/FCR/PF/ VAR/Limiters

• Automatic synchronization

• MODBUS TCP Communication

• Rotating Diode Monitoring (RDM)

• Reactive Load Sharing via RS485

Single or dual channel controllers: the main benefit of a dual channel system is its lower failure rate. The changeover from one channel to the second channel is done automatically and bumplessly thanks to UNITROL 1000 technology. This guarantees higher availability of the overall system. It also allows you to stay online if one of the

channels fails. While a single channel failure would cause a trip of the system, the dual channel controller allows you to find root cause and fix issue whilst the system stays running.

Full redundancy: in dual channel applications both the channels have independent power supply and allow to be fully redundant in the operation.

Gride code compliant product:

• Many aging units require to be updated to newer standards.

• When PSS is required by the Grid Authority, UNITROL 1000 has the integrated PSS as an option for both systems and devices. Meaning you are not required to use any additional device to ensure compliancy with the requirements.

• The UNITROL 1000 FLEX System is supporting an alternative excitation power supply which will keep the synchronous generator online in case of a network fault.

Premounted and tested systems: all systems are already mounted, wired and tested when leaving our factory. The systems can be mounted into existing or new cabinets easily. This reduce the engineering and commissioning time, but still offers later configuration on-site by simple configuration and editable documentation.

ABB APC03 series is a powerful and compact range of automatic capacitor banks that provide the ideal power factor correction solution for industrial and commercial applications.

APC03 series is easy to install, operate and service while ensuring exceptional reliability, efficiency and safety.

The key feature of APC03 series is the CLMD03 power module, the latest evolution of CLMD capacitor.

APC03 series improves the power www.ge-drive.com factor in a wide variety of applications including:

• Buildings

• Mining

• Steel industry

• Chemical

• Pulp and paper

• Cement

• Plastics

• Printing

• Food industry

Exceptional reliability and safety

Reliability and safety are key issues for capacitors. With CLMD capacitor, ABB provides the most reliable, durable and fail-safe dry capacitors on the market. It is the result of a state-of-the-art and unique protection technology.

CLMD03 Power Module and CLMD technology

CLMD03 power module is the latest evolution of CLMD capacitor.

CLMD03 power module is all-in-one pre-wired power module, which includes capacitor – CLMD03 type, contactor, fuses and discharge resistors. CLMD03 power module provides all advantages of CLMD dry capacitor technology in a compact case,delivering high performance within a small footprint.

CLMD03 power module offers a number of exceptional properties such as: high voltage withstand capability, excellent peak current handling capacity, high capacitancestability, long life even under high electrical stress, very low losses and exceptional reliability

and safety.

Total service approach

ABB offers a total service approach that goes well beyond supplying equipments. ABB is able to support customers through every step of their project, from identification of the needs till installation and commissioning of the equipment. ABB also offers a comprehensive equipment maintenance and repair service everywhere in the world.

RVC Controller

APC03 series is simple and easy to operate thanks to the automatic functions provided by the RVC controller:

• User-friendly interface

• Easy commissioning

• Complete automatic set-up

• Display of: Cos j , V, I, THDV, THDI

• Multiple built-in protections

• Not affected by harmonics

• Designed for hot environements (+60°C)

• Hardware and software switches

RVT Controller

For enhanced functionnality, ABB proposes its advanced RVT controller:

• Three-phase measurement and control

• Communication interfaces: Ethernet, USB2 and RS-485

Modbus adapter Full graphics display, touchscreen with back lighting

• Multi-language

• Programmable protection thresholds

With up to 600 kvar in one single cubicle, APC03 series delivers maximum reactive power within minimum footprint.

APC03 series is available in two executions: wall-mounted (APCL03) and free floor standing cubicles (APCM03 and APCR03).

Advanced design and precision manufacturing

—robust, long-life probe for process temperatures up to 800 °C (1472 °F)

—proven cell design from over 50 years experience

—fast response to process variations

—stable and accurate oxygen measurement

Unique integrated auto-calibration system

—easy compliance for emission monitoring regulation

—reduced installation costs; eliminates requirement for expensive external calibration panel

—reduced maintenance costs

Probe lengths up to 4.0 m (13.1 ft.) and industry-standard flange configurations

—suitable for a wide range of applications

—extensive installation options

Easy cell release

—fully site-serviceable probe

—easy access to internal components

Advanced transmitters

—easy configuration, monitoring and intuitive HMI

—HART communications

—cell performance logging and diagnostics

Introduction

The Endura AZ20 is the latest in a long line of high-quality, combustion gas analyzers from ABB.

The sensor, based on a zirconium oxide cell, is mounted at the tip of the probe that is inserted in the flue duct. The resulting direct, in situ measurement provides accurate and rapid oxygen reading for combustion control optimization and emissions monitoring.

Probe Lengths up to 4.0 m (13.1 ft.)

A wide range of probe insertion lengths from www.ge-drive.com 0.5 to 4.0 m (1.7 to 13.1 ft.) enable installation to the optimum measuring point for accurate oxygen measurement within the duct; even in the largest flue gas ducts and stacks.

A comprehensive range of mounting flanges provide simple installation when plant-wide standard flanges are required or when replacing existing probes.

The transmitter can be probe- or remote-mounted at distances of up to 100 m (328 ft.), thus providing versatile system options for all applications. The probe-mounted transmitter option provides the lowest cost of installation. However, the remote-mounted transmitter provides flexibility when the operationally ideal probe location does not provide easy access for the user.

Advanced Design

Designed and manufactured to exacting standards, the Endura AZ20 ensures long periods of trouble-free operation in even the most arduous of applications.

The operating process temperature of up to 800 °C (1472 °F) extends system suitability into previously impossible applications and enables optimum probe location within the process.

The modular design, with reduced component count, improves the robustness and reliability of the system and simplifies routine maintenance and servicing.

Complete traceability ensures only the highest quality materials are used in the analyzer’s construction and rigorous manufacturing, inspection and testing procedures (to international standard ISO 9001) result in a monitor of superior quality with prolonged probe life.

Easy Cell Release

The Endura AZ20 probe has retained the easy-access cell arrangement of the previous generation ZFG2 probes. Cell replacement can be performed on-site using basic hand tools; even after long periods of high temperature operation where screw threads have ‘seized’ and can no longer be released.

Kits containing all the parts needed to complete maintenance are available from ABB to ensure a technician can perform services quickly, efficiently and at minimum cost.

Proven Cell Design

ABB’s metallurgically bonded, multi-layer electrode technology increases the cell’s resistance to sulphurous and reducing atmospheres and high temperature operation. This extends the life-cycle of the cell in the most arduous applications such as sulphur recovery processes, crematoria and industrial/clinical waste incineration.

ABB High Voltage Induction Motors

ABB’s more than 130 years of motor manufacturing experience is the foundation of our industry-leading domain expertise.ABB high voltage induction motors combine the benefits of high reliability, availability and efficiency with customized design options to suit the most demanding industry sectors and applications. Our energy-efficient solutions enable industry to reduce its environmental impact.

ABB’s global support network makes maintenance easy throughout the product lifecycle, helping our customers optimize their cost of ownership. Proven product design and product testing ensure safe operation in the most demanding applications.

Modular motors

High voltage modular design www.ge-drive.com motors offer the most reliable and optimized solution for the wide variability of most industrial applications in safe or explosive hazardous areas.

Power range: up to 23 mw

Voltage range: up to 13.8 kV

Shaft height: 355-1000 (mm)

Number of poles: 2-24

Cooling: IC01.IC31.IC611.IC616.IC666.IC81W, IC86W

Protection: IP23.IP24(W), IP55 to IP66 (Optional)

Operation: DOL, VSD

Operating environment: Safe area, Hazardous area

Core Applications.

Pumps, fans, blowers, compressors, conveyors, mills, propellers

Rib-cooled motors

ABB’s high voltage rib-cooled design motors set the benchmark for the industry, delivering more watts per kilogram than has previously been achieved with rib-cooled motors, which also allows for simple configurability and built-in maintainability.

Standards: IEC/NEMA

Power range: up to 2240 kW / 3000 HP

Voltage range: up to 11.5 kV

Shaft height: IEC 315-560/NEMA 5000-5800

Number of poles: 2-12

Cooling: IC411.IC416 / TEAC, TEFC

Protection: IP55. up to IP66

Operation: DOL, VSD

Operating environment: Safe area, Hazardous area

Core applications.

Pumps, fans, blowers, compressors, hoists, conveyors, extruders, mills, cutting, saws

Explosion-proof motors

ABB’s high voltage explosion-proof motors are designed to withstand the pressure caused by an internal explosion without causing any damage. Our explosion-proof motors are the safe choice for applications in potentially explosive atmospheres where the most important specifications of the oil and gas industry are required.

Power range: up to 1.6 mw (7.5 MV)

Voltage range: up to 11 kV

Shaft height: IEC 355-500 (500-900)

Number of poles: 2-18

Cooling: IC411. IC416 (IC511. IC516)

Protection: IP55. up to IP66

Operation: DOL, VSD

Operating environment: Explosion-proof, explosion-proof for added safety

Core Applications.

Pumps, fans, blowers, compressors, centrifuges in hazardous areas for most industry applications.

AZ40

The AZ40 oxygen and combustibles analyzer continuously samples and analyses combustion waste gases to determine the levels of excess oxygen and unburned fuel (also known as combustibles and determined by measuring the carbon monoxide equivalent (COe)). Accurate measurement of both oxygen and COe is important for the safe, reliable and efficient operation of industrial combustion plant.

Close-coupled sample system

The sensor assembly is mounted on the process wall with the probe and filter assembly extending into the process gas stream. The sample is extracted from the process and fed through the sensor head using an air-powered ejector.

Oxygen analysis is made by an industry-standard zirconium oxide cell.

Carefully metered dilution air is added before unburned combustibles are measured by a high-sensitivity catalytic sensor calibrated for COe. The dilution air ensures a sufficient supply of oxygen to enable the COe sensor to function during abnormal process conditions when very low combustion oxygen levels can occur.

The close-coupled extractive system enables careful temperature and pressure control of the sensors and sample gas. This provides a stable background for target gas measurement to enhance its accuracy.

Operational safety is ensured by the inclusion of a flame arrester in the sample path to www.ge-drive.com prevent flash-back if the process gas combustible level exceeds the lower explosive

limit (LEL) during start-up, shutdown, or process disturbance.

The sample path is maintained at high temperature to prevent acid gas condensation and corrosion.

Data

Oxygen only or oxygen plus combustibles

-Improved combustion efficiency

-Burner fault identification

-Enhanced plant safety

Tightly coupled sampling system

-Integrated flame arrestor

-Stabilized sample temperature and pressure

-Heated sample path

Comprehensive Diagnostics

-NAMUR-compliant diagnostic symbols

-Supports predictive maintenance

-Fully documented diagnostic events

Automatic sensor calibration

-Fully programmable schedules

-Local triggering

-Accuracy checking

Process logging and trending of all measurements

Calculated values

-Oxygen and carbon monoxide equivalent (COe)

-Process temperature measurement

-Combustion efficiency calculations

Multiple sample filters and back-purging options

-Optional dual filtration system

-Fully programmable blowback

Close Coupled Sampling System

The sensor assembly is mounted on the process wall and the probe and filter assembly extends into the process gas stream. A pneumatic injector is used to draw a sample from the process stream and feed it to the sensor head.

Oxygen analysis is performed by an industry standard zirconia cell.

Carefully metered dilution air is added and then calibrated for COe before the high sensitivity catalytic sensor is used to measure unburned combustibles.

The dilution air ensures a sufficient supply of oxygen to allow the COe sensor to function properly under abnormal process conditions where extremely low combustion oxygen levels may occur.

The tightly coupled extraction system enables tight temperature and pressure control of the sensor and sample gas.

This provides a stable background for target gas measurements, which improves the accuracy of the measurements.

Flame arrestors are installed in the sampling path to prevent flashbacks during startup when the combustible content of the process gas exceeds the Lower Explosive Limit (LEL), thus ensuring safe operation.

Flashback is prevented if the combustible content of the process gas exceeds the Lower Explosive Limit (LEL) during startup, shutdown, or process disturbances.

The sampling channel is kept hot to prevent acid gas condensation and corrosion.

The IRB 5710 is faster, tougher and more precise, bringing longer uptime, higher productivity and better performance to the automotive and general industry.

ABB expands its large-format robot portfolio with the introduction of the IRB 5710. which offers faster performance, higher accuracy and better performance than any other competitive robot in its class.

The IRB 5710 offers faster performance, higher accuracy, more mounting options and advanced casting protection than other robots in its class.

The IRB 5710 is available in four models with payloads ranging from 70 kg to 110 kg and reach distances ranging from 2.3 meters to 2.7 meters.

The IRB 5710 is ideally suited for material handling, machine assistance and high-precision assembly applications in electric vehicles (EVs), automotive and general industry.

For EVs, the robot can handle a range of tasks including pick and place of EV battery modules, high precision assembly and parts handling.

In general industry, robots can be used for a variety of tasks in die www.ge-drive.com casting, material removal, cleaning, painting and general high precision applications.

Productivity

With the robot’s rugged mechanical design and motion control from the OmniCore controller V250XT, the IRB 5710 increases speed and accuracy, helping to improve productivity.

The IRB 5710 is faster than comparable robots and up to 25% faster than ABB’s large robots.

ABB’s larger robots (IRB 6700 and IRB 6620) are 25% faster, producing more product in less time.

With superior positional repeatability, path accuracy and path speed, the IRB 5710 is more precise than other robots, enabling the highest level of manufacturing quality.

LeanID integrated threading package increases uptime ABB’s unique LeanID integrated threading package integrates cabling within the robot body.

This reduces problems with swinging cables that can cause wear and tear, thus reducing downtime and maintenance costs.

LeanID can be more easily programmed and simulated in RobotStudio with predictable cable movement.

Flexible Production Layout

The IRB 5710 is available in a variety of mounting options, including floor, tilt, inverted, and semi-shelf, to maximize flexibility in production layout design.

The IRB 5710 offers more mounting options than any other robot.

Casting Protection

The robot also includes superior harsh environment protection, Foundry Plus, additional sealing protection against high levels of radiant or contact heat that

Ensuring higher availability, fewer failures and longer equipment life.

Optional protection devices protect the IRB 5710 from the harshest foundry environments.

Key Benefits

– TrueMove and QuickMove software for best-in-class motion control, shorter cycle times and improved path accuracy.

– Faster speeds and shorter cycle times – faster than other robots and up to 25% faster than the IRB 6620 and IRB 6700.

– LeanID Integrated DressPack reduces cable wear and extends maintenance intervals.

– Rugged structural design extends uptime.

– Multiple mounting options allow for flexible production layouts.

– Operates in harsh environments – Foundry Plus protection available.

Primary Applications

– Electric vehicle battery module pickup, placement and high-precision assembly.

– Automotive primary component material handling and machine operations.

– General industrial material handling, machine handling, die casting and general high precision applications.

Additional applications for process applications such as welding, cutting or dispensing will be released in 2023.